Cast Plate
During the metal machining process, it’s important to work with metals that have high dimensional stability and can hold precise tolerances. ALCA5 tooling plates have controlled thickness and flatness to best serve as base plates for automation and custom machine building. Their applications include robotics and automation, semiconductor equipment, packaging machinery, foundry patterns, vacuum chambers, fixtures, and much more.
Material Properties of ALCA5
The table below compares some of the most important properties of ALCA5:
| ALCA5 Properties | |
| Surface condition | Precision-milled, Film-protected |
| Surface finish | Precision-milled |
| Corrosion resistance | Same as 5000-series aluminum |
| Machinability | Excellent |
| Weldability | Excellent. Contact us for procedures. |
| Anodizing properties | |
Dimensional Stability
Specify ALCA5 when dimensional stability and flatness are desired. It will not twist or warp when cut or machined, and reduced machining times should be achievable versus common alloy rolled plates.
Machinability
ALCA5 offers excellent machinability. Contact us for tips and machining set-up suggestions. Because it is made from primary smelted aluminum alloy, expect consistent machinability lot-to-lot.
Anodizing
Contact us for recommendations when anodizing ALCA5. Customers should expect good, consistent results when anodizing ALCA5.
Welding
Contact us for welding procedures, pre-heat temperatures, and filler metal recommendations. ALCA5 offers excellent weldability.
| Fun fact: ALCA5 aluminum plate, known for its exceptional dimensional stability, is so precisely manufactured that its thickness tolerances can be as tight as ±0.005 inches, ensuring minimal to no distortion during machining. |
Top-Grade Aluminum for Every Purpose and Industry | ||
New Aluminum Plate 6061 | New Aluminum Rectangular Bar | All Aluminum Shapes |
 |  |  |
| Customizable thickness: Measure in inches. You can get various options for all industry applications. Can be cut to specific shapes and sizes: Excellent weldability to cater to unique project needs. Corrosion resistance: Grades like 6061-T651 are perfect for marine hardware applications that require superior rust resistance. | Environmental resilience: Due to its heat treatable nature, 6061 aluminum does well in extreme conditions. Wide selection of sizes and dimensions: Choose your sizes based on tensile strength, width, and weight. Good machinability: It’s lightweight and high strength makes it flexible for a number of applications. | Reliable supply: Consistent, certified aluminum stock you can trust. High-quality material: Superior-grade aluminum for precision needs. Custom cuts: Accurate cuts down to thousandths of an inch. |
Typical Applications of ALCA5 Aluminum Plates
ALCA5 cast aluminum plates are highly versatile and find extensive use in various industries. Their precision machined surface makes them ideal for applications requiring high accuracy, such as the construction of machine parts, tools, jigs, and jig plate products.
Additionally, the customization options available with ALCA5 plates cater to specific industry needs. Whether you require standard sizes or custom dimensions for your cast tool projects, ALCA5 aluminum plates offer flexible solutions. This adaptability, combined with their superior quality, makes ALCA5 plates a preferred choice in the realm of cast aluminum plate options.
ALCA5 is used in various industries, such as automation, robotics, packaging, custom machinery applications, mold applications, and more. Machinists prefer it when flatness and dimensional stability are requirements.
Some typical applications of ALCA5 include but are not limited to:
- Precision applications
- Side and base plates
- Index tables
- Jigs, jig plate products, and fixtures
- Machine parts and mounting
- Semiconductor equipment
Production Process of Cast Aluminum Plate
The ALCA5 aluminum plate stands out in the world of cast plates due to its meticulous production process. Starting with the selection of prime aluminum ingots, each cast aluminum plate is created with precision and care.
The process begins by casting a very large slab of aluminum, akin to slicing a loaf of bread, which is then transformed into a cast plate with a precision machined surface. This method ensures the highest quality and uniformity in every aluminum cast plate.
The meticulous production process of the cast tool and jig plate selections results in a product that offers outstanding dimensional stability and minimal internal stress. This makes the ALCA5 cast plate a superior choice among all cast plate options, particularly for projects where precision is paramount.
Precision Aluminum Tooling Plates From a Trusted Metal Supplier
Industrial Metal Service has been supplying new and remnant metals, including ALCA5 aluminum plates, to hobbyists and fabricators in the San Francisco Bay Area and nationwide for more than two decades. We can meet your on-demand requirements for tooling plates, including MIC-6 and 6061 aluminum, on short notice. We can also help you meet your precise dimension requirements without compromising tolerances with our state-of-the-art aluminum cutting setup. Browse our collection now!